Small & Medium
Welding
Large
Welding
Melting
Special
Welding
3D Printer
Small and Medium
Electron Beam Welding Machines
The electron beam welding utilizes a high-speed moving electrons to impact the workpiece, and kinetic energy convert into thermal energy and melting the workpiece metal to form a weld seam.
Main Components
Electron gun and its power supply system
Vacuum system
Welding chamber
Seam observation system
Worktables
CNC control system
Cooling water circulation system
Power source
Controlling center
Horizontal moving or vertical rotating worktable (optional)
Parameters & Performances
SeriesSEBW(G)60SEBW(G)70SEBW(G)80SEBW(G)90
Accelerating Voltage0~60KV0~70KV0~80KV0~90KV
Power0~15KW0~15KW0~20KW0~25KW
Stability of Accelerating Voltage±0.2%~±0.3%±0.2%~±0.3%±0.2%~±0.3%±0.2%~±0.3%
Stability of Beam Current±0.2%~±0.3%±0.2%~±0.3%±0.2%~±0.3%±0.2%~±0.3%
Stability of Focusing Current±0.1%±0.1%±0.1%±0.1%
Small Space
Fast Welding Speed and Strong Penetration
Adjustable workpiece position, real-time monitoring of welding
Application
Aviation, aerospace, nuclear energy utilizing industry, large steel plants, shipbuilding industries, etc..
1. The model is with adjustable parameters and options for dual-axis or triple-axis linkage. The chamber volume depends on the dimensions of the workpiece, the required moving range, the process, and any special requirements.
2. The equipment is available in a basic standard model with PLC (Programmable Logic Controller) control and a precision CNC (Computer Numerical Control) model.
3. Electron beam welding parameters (such as high voltage, beam current, focusing, configuration, and instructions) and mechanical movement axis parameters (the movement trajectory and speed of the X, Y, and Z axes) can all be controlled via CNC programming.
4. The basic configuration of the equipment includes an X/Y linear worktable and a rotary worktable mechanical motion system.
5. The mechanical system has good strength and high rigidity, providing precise positioning accuracy and repeatability for both linear and rotational movements.
6. It features manual and automatic teaching functions, hand-pulse stepping, and programmed automatic operation controls. Additionally, the equipment includes various protection features such as flow monitoring, limit switches, alarms, and safety interlocks.
Technical Advantages
When welding with a vacuum electron beam welding machine, the energy density is high (about 108 watts/cm2), resulting in a high depth-to-width ratio of the weld seam and a small heat-affected zone. There is no need for filler metal, and it offers a high welding speed for high-quality industrial products, allowing for the one-time penetration of thick materials. Welding under vacuum conditions effectively prevents oxidation of the workpiece during the welding process. It provides high reliability and repeatability, with a wide range of adjustable process parameters and strong adaptability for welding a variety of materials.
Technical Characteristics
Specialized high-energy-density direct-heated electron gun with advanced electron-optical performance.
20kHz high-frequency high-voltage power supply, featuring rapid beam cutoff control and quick shutdown protection.
Advanced CNC numerical control for electron beam parameters and mechanical movements.
Vacuum system incorporates products from well-known domestic and international brands, ensuring high vacuum efficiency.
Modular design and manufacturing, with high standardization and reliability.